FreshTech

The FreshTech Pasteurizer is a smart, precision-driven thermal system designed for delicate products and specialty batches, featuring advanced PLC controls and Industry 4.0 connectivity for total process transparency.

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SKU: 29 Category:

Description

The FreshTech Pasteurizer is the definitive choice for producers who require extreme precision and flexibility. Unlike standard pasteurizers, the FreshTech is built with “smart” technology at its core. It is designed to handle a wide range of viscosities and complex recipes—from artisanal sauces to nutrient-dense functional drinks—providing gentle but thorough thermal treatment that protects sensitive bioactive compounds.

Technically, the FreshTech distinguishes itself through its ultra-precise temperature control system, capable of maintaining setpoints within 0.1°C. This level of accuracy is vital for products where even a slight overheat could change the texture or degrade vitamins. The system also features full IoT integration, allowing managers to monitor production, view historical logs, and receive maintenance alerts directly on their smartphones or office computers.

Versatility is the hallmark of the FreshTech. Its modular software allows for quick recipe changes, making it perfect for facilities that produce multiple SKUs on a single line. With an emphasis on “Tech,” this model reduces human error through automated start-up, shut-down, and cleaning sequences, ensuring consistent quality regardless of the operator.

Key Features of the FreshTech Pasteurizer

  • Smart Controls: Advanced PLC with recipe management and multi-user access levels.
  • Precision Heating: Industry-leading temperature accuracy for delicate formulations.
  • IoT Connectivity: Remote monitoring and data export for quality auditing.
  • Compact Footprint: Efficient skid-mounted design for easy installation in tight spaces.
  • Gentle Handling: Optimized flow dynamics to prevent shear damage to the product.

Technical Specifications for FreshTech Pasteurizer

  • Automation Level: Fully automated with Manual/Auto override modes.
  • Connectivity: Ethernet/IP, Wi-Fi, and Cloud-based data storage.
  • Heating Medium: Hot water or steam infusion.
  • Material: AISI 316L Stainless Steel with high-polish internal finish.
  • Sensors: Digital dual-safety temperature probes and electromagnetic flow meters.

Uses and Applications of the FreshTech Pasteurizer

  • Specialty Dairy: Flavored milks, drinkable yogurts, and probiotic beverages.
  • Functional Foods: Liquid supplements, vitamin-fortified waters, and energy drinks.
  • Sauces & Condiments: Controlled pasteurization for ketchups, dressings, and purees.
  • Craft Beverages: High-precision treatment for kombucha and craft soda.
  • Pharmaceuticals: Thermal sterilization of liquid medicinal bases.

Usage and Maintenance Recommendations for FreshTech Pasteurizer

  • Keep the PLC software updated to the latest version for optimal security and features.
  • Use the automated SIP (Sterilize-in-Place) function for high-risk aseptic products.
  • Regularly check the calibration of the touchscreen HMI to ensure accurate input.
  • Ensure the compressed air supply is dry and filtered for the pneumatic valves to function correctly.

Frequently Asked Questions about FreshTech Pasteurizer

Can I process different products on the same FreshTech unit?
Yes. The FreshTech is designed for high versatility. You can save multiple recipes in the PLC, each with its own temperature and holding time parameters.

Does it support remote troubleshooting?
Absolutely. With its IoT connectivity, our technical team can remotely access your system logs to diagnose issues, saving you significant downtime and travel costs.

Is it suitable for small batches?
While industrial in scale, the FreshTech’s precision and easy-clean design make it excellent for producers who handle smaller, high-value batches that require premium quality control.