Description
The Frame is the most substantial part of a Plate Heat Exchanger (PHE), acting as the containment system for the thermal process. It consists of two main components: the Fixed Frame Plate (Head) and the Movable Pressure Plate (Follower). Together with the tightening bolts, the frame provides the massive clamping force required to compress the gaskets and plates into a single, hermetic unit.
Technically, the Frame is engineered to meet stringent pressure vessel codes such as ASME Section VIII or the PED. Its thickness and material grade are calculated based on the maximum allowable working pressure (MAWP) of the process. The frame also houses the connection ports (inlets and outlets), which can be lined with rubber, stainless steel, or exotic metals to protect the frame material from corrosive fluids.
Modern industrial Frames are finished with high-quality epoxy coatings to resist the corrosive atmospheres found in chemical plants, offshore platforms, and refineries. Their robust design ensures that even under fluctuating temperatures and pressures, the plate pack remains securely compressed, preventing internal cross-contamination or external leakage.
Key Features of PHE Frames
- High Pressure Rating: Designed to handle pressures from 6 bar up to 30+ bar.
- Robust Clamping: Distributes pressure evenly across the entire plate surface.
- Corrosion Protection: Heavy-duty industrial coatings for longevity.
- Flexible Porting: Customizable connection sizes and liner materials.
- Standard Compliance: Built to international safety and engineering standards.
Technical Specifications for PHE Frames
- Materials: Painted Carbon Steel (standard) or Solid Stainless Steel.
- Connection Types: Flanged (ANSI, DIN, JIS), Studded, or Threaded.
- Design Standards: ASME, PED, AD2000, or API.
- Liner Materials: NBR, EPDM, Stainless Steel, Titanium, or Hastelloy.
- Max Temperature: Rated according to the specific industrial application (up to 180°C+).
Uses and Applications of PHE Frames
- Chemical Processing: Containment of reactive or corrosive thermal cycles.
- Oil & Gas: High-pressure cooling and heating on offshore rigs.
- Power Plants: Large-scale heat recovery and turbine cooling.
- Food & Dairy: Sanitary frames designed for frequent washdowns and CIP.
- Mining: Rugged frames for cooling heavy machinery and process fluids.
Usage and Maintenance Recommendations for PHE Frames
- Regularly check the “A-dimension” (tightening distance) to ensure proper gasket compression.
- Keep tightening bolts lubricated and protected from rust to facilitate easy opening.
- Inspect connection liners for wear or erosion, especially in high-velocity applications.
- Touch up any chips in the epoxy paint to prevent atmospheric corrosion of the carbon steel.
Frequently Asked Questions about PHE Frames
Can I add more plates to my existing frame?
Usually, yes. Frames are often designed with extra length on the guide bar to allow for future expansion of the plate pack to increase capacity.
What is a “Sanitary Frame”?
A sanitary frame is typically made of solid stainless steel or cladded in stainless steel, designed without “dead spots” where bacteria can grow, making it ideal for food and pharma.
How do I know if my frame is over-tightened?
Over-tightening can be identified by the “bowing” of the pressure plates or if the A-dimension is less than the minimum specified by the manufacturer. This can permanently damage the plates.
