Description
Scraped Surface Heat Exchangers are advanced heat transfer systems specifically engineered for processing highly viscous, sticky, or temperature-sensitive products. These exchangers utilize rotating scraper blades that continuously remove product buildup from the internal heat transfer surface, ensuring consistent thermal efficiency and uninterrupted operation.
Unlike conventional heat exchangers, scraped surface units prevent fouling, burning, or crystallization by maintaining constant product movement along the heated or cooled surface. This design allows precise temperature control while preserving product quality, making them essential in food processing, pharmaceutical manufacturing, and specialty chemical industries.
Main Features of Scraped Surface Heat Exchangers
- Continuous surface cleaning: rotating blades prevent fouling and product buildup.
- Efficient heat transfer: maintains constant thermal contact.
- Ideal for viscous fluids: handles thick or semi-solid materials.
- Precise temperature control: protects heat-sensitive products.
- Uniform product consistency: prevents overheating or degradation.
- Sanitary design: suitable for hygienic processing environments.
Technical Specifications of Scraped Surface Heat Exchangers
- Type: dynamic scraped surface heat exchanger.
- Heat transfer mechanism: rotating scraper shaft system.
- Construction material: stainless steel for hygienic operation.
- Operation mode: continuous processing.
- Temperature control: heating or cooling applications.
- Suitable products: viscous, crystallizing, or particulate fluids.
Uses and Applications of Scraped Surface Heat Exchangers
- Food industry: dairy products, sauces, chocolate, margarine, and creams.
- Pharmaceutical processing: ointments and temperature-sensitive compounds.
- Chemical industry: polymers, resins, and viscous chemicals.
- Cosmetics manufacturing: lotions and emulsions.
- Crystallization processes: controlled solidification systems.
- High-viscosity thermal processing: continuous production lines.
Recommendations for Installation and Use
- Select scraper blade materials compatible with processed products.
- Maintain proper rotational speed for optimal cleaning efficiency.
- Ensure hygienic cleaning procedures in sanitary applications.
- Monitor viscosity changes during operation.
- Perform routine inspection of seals and rotating components.
Frequently Asked Questions about Scraped Surface Heat Exchangers
What products require Scraped Surface Heat Exchangers?
They are ideal for viscous, sticky, or crystallizing products that tend to foul traditional heat exchanger surfaces.
How do scraper blades improve performance?
The rotating blades continuously remove buildup, maintaining efficient heat transfer and preventing overheating.
Are they suitable for food processing?
Yes, sanitary stainless steel construction makes them ideal for hygienic food and pharmaceutical applications.
Do they reduce downtime?
Yes, continuous surface cleaning minimizes fouling and reduces cleaning shutdown intervals.
